We are in the process of building a Geodesic Dome Greenhouse like the one above. There will be another blog article soon about exactly how we built it.
So why am I going to all the trouble of building a geodesic dome when I could just buy a greenhouse or a poly tunnel? Well, there are lots of reasons. One thing is I can build it in sections as and when I can afford it and I can buy all the materials including the poly tunnel plastic cover locally. If I was to buy a tunnel or a greenhouse I would have to buy it in one go. Our allotment is on a very windy site atop a hill and many tunnels and glass houses have been destroyed. The dome will be much more stable in the wind as it never presents a flat face to the wind. Geodesic domes are also very funky looking as and I am going to use this element to draw attention to all the other things we like to do on out plots like aquaponics and permaculture. People are going to want to visit the dome in a way that they wouldn’t bother with other garden building so there will be lots of opportunity to show people what we are up to.
Geodesic domes tend to lose less heat at night because they have the minimum of surface area for the internal volume of air. This will be further improved because we will be insulating the north side of the dome. We also hope to later build a heat recovery system to store the heat from the day so it can be slowly released over night.
The dome will eventually house an off grid aquaponics system so we can grow protein in the form of fish. I will post more on aquaponics nearer the time. Aquaponics uses the water from the fish tanks to water vegetables in specially designed grow beds. The vegetables benefit from the highly nutritious water but also filter the water for the fish. It is a closed loop system so only a small amount of water is lost through evaporation and transpiration so it is very water efficient.
The dome we are building is going to be 4500mm in diameter and nearly 3000mm high. It will be built using 50mm x 25mm treated timber and covered with poly tunnel plastic. The dome is made up of 103 triangles. The triangles are covered in the plastic in groups of 3 and 2 so it is easy to get the cover drum tight and there will be no wrinkles. This is different from most other dome designs which normally have to be covered in one go once the structure is complete.
I will be working from a set of plans designed by Paul Robinson at Geo-Dome.co.uk He has lots of designs in his portfolio with domes from 3000mm diameter to 11000mm. He even has designs for lean to domes and a dome tunnel.
Building the Dome
Tools needed to build a Geodesic Dome
You are gong to need to buy or borrow a few essential tools in order to make a dome of this design.
The two big investments are going to be a table saw and a mitre saw or chop saw. Expect to pay at least £100 for each of these but they will make the construction of the dome much quicker and a lot more accurate than trying to do it with hand tools and if you look after them they will last for many years and countless projects.
Another very useful tool is a digital angle gauge. These are great for setting the angle on both your table saw and your chop saw. They are also useful for double checking the angle of the cuts you have made. You can pick these up for around £15.
You are going to need a Battery/Cordless Drill with a quick charger and at least a couple of batteries. there is nothing worse than having to stop work because you battery has run flat.
Trying to hold everything together with your hands whilst driving screws into the frame is going to be next to impossible so you are going to need a number of clamps and we recommend 11″ Welders C Clamps. I would aim to get at least 6 of these. You will use them for making triangles, assembling triangles into hex and pent panels and then finally installing the panels to make the finished dome.
I also found another type of welders clamp very useful for stretching the plastic over the frames. This type of clamp has flat plates that come together and really grip the plastic. It is much easier than trying to tension the plastic with your hands and you are less likely to injure yourself.
To attach the plastic to the frames we use a staple gun. These are not too expensive a but I would recommend you get an electric stapler that uses 10mm staples like this one. You are also going to need a lot of staples. I think I ended up using about 6000 staples.
Other tools include things you might already have around the house like a stanley knife, panel saw, tenon saw, tape measure, carpenters pencil and caulking gun.
We started off by building the base. I used brand new scaffold boards for this as they were about half of the price of other similar wood. Scaffold boards are very stable with few knots. First we removed the reinforcing metal bands from the ends of the boards and then cut each board into 4 equal lengths. There are 3 different types of base board to be built and there are 15 base boards in total. I stacked the boards in 3 groups of 5 and labelled the board A, B and C boards.
A boards are slightly shorter but are level along the top. B and C boards have a slope from one end to the other B boards slope one way and C boards slope the other. This is because when we assemble the dome the bottom of the dome will not be perfectly flat but undulates and we can take up this undulation with the base boards. All the base boards have a 12° chamfer along the top edge and 12° angles on each end. It sounds complicated but if you just take each step at a time and mark all your boards the same way it is not too bad.
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1James Bate June 2nd, 2016
Good luck with that I look forward to the next episode, I had a go a couple of years ago and found that getting the compound angles were tricky, affordable mitre saws were all over the place and my Trend digital protractor wasn’t as accurate as needed, I built a hinged screw table next to the saw to try and get the angle right but a fraction of a degree here and there threw it all out. Think my method of joining was ambitious as it relied on a perfect fit.
One day if I’ve any spare cash I’d like a toolmaker to knock up a jig, maybe there’s an easier way and I hope you’ve found it.
2Barbara June 6th, 2016
you must be excited with the development! I very much like the outcome (picture), but have some concerns about the process. First of all, I see you use far more tools than me and my husband did when we built our first self-assembly greenhouse. We used the fully transparent one from http://fdomes.com/classic-domes/ and the only thing we had to prepare was a ladder, everything else came in a toolbox. Mounting was easy and did not require any electric staplers or so. Plus, the dome frame is made of steel, so it will probably outlive wood, I guess?
3tinyallotment June 6th, 2016
Hi James. There are no compound angles to be cut on the mitre saw with the design I built. It is all simple angles that even a cheap mitre saw can cope with. If you are using a cheap mitre saw I would advise that you invest in a decent blade so your cuts are neater. I found the Trend digital angle gauge to be very accurate and was invaluable throughout the build. It would have been difficult to build the dome without it if I am honest and was great for double checking angles already cut as well as setting up the mitre and table saws
If you would like me to make up some jigs for the triangles just give me a shout.
You can check out the rest of the build at tinyallotment.wordpress.com
4tinyallotment June 6th, 2016
The dome we built was not from a self assembly kit. We built the dome from scratch and this is why we needed so many tools. All the materials were available locally and we just bought them as and when we could afford them. The wood used in the construction is tanalised and should last a fair few years plus if any of the wooden struts ever do rot they can easily be replaced as needed. Another advantage of this style of construction is the the cover is not made of one massive skin but is made of small panels so it is very easy to replace any sections that become damaged.
You can see the finished domes as well as the build precess at tinyallotment.wordpress.com
5Veryan Weston April 17th, 2018
A very beautiful geodesic dome Paul and congratulations in fullfilling your vision. I will be trying to build something similar in our council house back garden this summer with grandchildren. However using hubs bought from the ‘Hubs’ small company….who are putting some Pollution domes in London this week (https://www.facebook.com/hashtag/pollutionpods). Finances are a major constriction for me, so am trying to find the cheapest option…..perhaps if I can borrow one of the saws that can get a nice bevelled angle on the wood for the frames I might be tempted to go with your design. However, have you put up online the dimensions and angles for the two template triangles anywhere? Best and thank you for reading this – Veryan (http://veryanweston.weebly.com/)
6laurence cuffe April 29th, 2018
This is very elegant. you seem keen on energy efficiency, although I suspect this concern may have reduced, once you have the thing up and running! I mention this, because I once visited a bamboo grower in upstate new york. Manny of the bamboo species he grew were tropical, and therefore not frost hardy. He used double glazed polytunnels with two layers of plastic. It struck me, looking at the picture, that this type of dome, could easily do double glazing with two layers of plastic.
Just a thought, and good luck with the project.